Vacuum Casting System

After resin is poured into the mold, a solidification stage is required. If there are dead corners in the mold during pouring, preventing the resin from flowing properly, air bubbles will form. This will cause the resin to fail to meet production specifications after solidification. For example, in the resin casting and solidification process for transformers, due to the many dead corners, the resin cannot reach every part, resulting in residual air bubbles. How can this problem be avoided? A vacuum casting system can perfectly solve this problem. First, the resin undergoes defoaming treatment before pouring. Then, the resin is connected to the vacuum casting system through pipelines, with valves controlling the liquid flow into the system. Before the liquid enters, the vacuum casting system is evacuated, ensuring virtually no air residue. This allows the resin to more easily penetrate every corner of the transformer. Maintaining a vacuum throughout the process prevents air from re-entering the resin. If you have specific requirements for the resin's solidification time, a heating function can be added. We can use a heating device to control the temperature inside the vacuum casting vessel, achieving save time and perfect resin defoaming and casting.  The vacuum system material can be made by SS304 or SS316L or carbon steel as the needs. 

（Note: Chamber dimensions, gallon capacities, motor ratings, and connection fittings are completely customizable to align with your specific workflow requirements. Example, the volume of vacuum chamber can be 5000L）

• A vacuum casting system comprises a vacuum chamber, vacuum pump, vacuum pressure monitoring and control system, piping, observation window, solenoid valve, pressure gauge, and frame. The configuration (materials, pump power, etc.) is customized based on the customer's material properties and processing volume requirements. We can customize vacuum chambers of different shapes, such as cubes and cylinders, according to customer requirements.

• Customized equipment is suitable for casting, defoaming, and shaping of specialized materials. Additional functions can be added. It features an ergonomic design, is easy to use, and durable.

Quality Control ■ Package Integrity Testing ■ Bubble Leak Testing ■ Altitude Simulation ■ Hi-Pot Discharge Testing ■ Electronic Equipment Testing ■ Vacuum Encapsulation ■ Vacuum Force Decay Testing ■ Degassing Applications ■ Freezedrying / Lyophilization ■ Aerospace Applications ■ Various Manufacturing and Packaging ■ Genetic Engineering ■ Laboratory and Research ■ Automotive Parts Manufacturing ■ Academic Research ■ Scientific Experiments ■ Industrial Applications